Colordyne 1600-S Manuale di Servizio

Colordyne 1600-S COLOR PAGE PRINTER SERVICE MANUAL

SECTION 1 INSTALLATION 4 Next install the Envelope/Paper Side Guide using the two screws [2] provided. Attach the Rear Paper Support using

INDEX 94 Separator Tips 36 Service Station 77, 84 Service Station Lifting Arms 81 Service Station Sled PC Boards 67 Service Station Transport T

Copyright © 2012 COLORDYNE TECHNOLOGIES LLC 02/15/2012 Part Number: 300-CDT1600-S REV. J

SECTION 1 INSTALLATION 5 Connecting the Colordyne 1600-S Plugging in the Printer Connect the power cord to the receptacle [1] at the rear of the P

SECTION 1 INSTALLATION 6 Install the Printer Driver For the Printer software to operate properly check that the computer system meets these minimum

SECTION 1 INSTALLATION 7 4. After a few moments the “Printer Connections” window opens. Click “Configure to print using USB”. Then click Next>

SECTION 1 INSTALLATION 8 8. The “Finished software installation” window opens. Do not print a test page since printer is not set up yet. Do not che

SECTION 1 INSTALLATION 9 Install the Ink Tanks Printer uses a single Printhead Cartridge and five Ink Tanks (two Black, one Cyan, one Magenta, and

SECTION 1 INSTALLATION 10 5. Watch the Toolbox screen on your computer; you will see the ink colors fill in as the Tanks are installed. If the ink c

SECTION 1 INSTALLATION 11 2. Take the Printhead Cartridge you hydrated and set aside earlier, remove the orange cover and proceed to Step 3. Othe

SECTION 1 INSTALLATION 12 4. Wet the Printhead Surface. This ensures that the Printhead will prime correctly. Open the Top Cover. Release and lift

SECTION 1 INSTALLATION 13 6. Watch the Toolbox screen on your computer again. Notice that some of the information is in red. As the Printer circu

SAFETY PRECAUTIONS THIS EQUIPMENT PRESENTS NO PROBLEM WHEN USED PROPERLY. HOWEVER, CERTAIN SAFETY RULES SHOULD BE OBSERVED WHEN OPERATING THE COL

SECTION 2 TROUBLESHOOTING 14 SECTION 2 – Troubleshooting This section is arranged by first the condition that might occur, and then by possible probl

SECTION 2 TROUBLESHOOTING 15 Feeding Problems CONDITION PROBLEM SOLUTION Intermittent feeding Feed Ramp not used. Side Guides set improperly. Dir

SECTION 2 TROUBLESHOOTING 16 The Memjet Printhead CONDITION PROBLEM SOLUTION Missing parts of letters or text. Air and bubbles blocking nozzles. Pr

SECTION 2 TROUBLESHOOTING 17 The Service Station CONDITION PROBLEM SOLUTION Motor stalls  Jammed gear train due to broken post or improperly se

SECTION 2 TROUBLESHOOTING 18 Printing Problems CONDITION PROBLEM SOLUTION Extra lines; losing data Database problem. Check data in database progr

SECTION 2 TROUBLESHOOTING 19 Jams in the Colordyne 1600-S Printer If a jam occurs, STOP the Printer. Some possible causes for jamming are: 1. Fee

SECTION 3 FUNCTIONAL OPERATION 20 SECTION 3 – Functional Operation Sequence of Operation The User Prepares the Printer 1. Installs Ink Tanks in prop

SECTION 3 FUNCTIONAL OPERATION 21 Printer Functional Description 1. A Photosensor located behind the Sheet Separators sees the lead edge of the pa

SECTION 3 FUNCTIONAL OPERATION 22 Control Panel Button/LED Indicators The Control Panel has 3 buttons with LED indicators. POWER (ON/OFF) – Turns P

SECTION 3 FUNCTIONAL OPERATION 23 PRINTER ERROR INDICATORS PROBLEM POWER (ON/OFF) PAPER (STOP/RESUME) CANCEL (CANCEL JOB) Paper Feed Times Out/Out

TABLE OF CONTENTS i Table of Contents SECTION 1 – Installation 1 Contents of Packaging 1 Tools Required 1 Unpacking and Setup 1 Hydrating the P

SECTION 3 FUNCTIONAL OPERATION 24 Printer Driver Properties The Printer Driver for the Colordyne 1600-S works the same as any other Printer Driver f

SECTION 3 FUNCTIONAL OPERATION 25  Media – Choose a type of media or different size media than the document was originally designed for. Type: C

SECTION 3 FUNCTIONAL OPERATION 26 Services Tab Services allows you to:  Print Configuration Page – Prints out the current configuration of the Pr

SECTION 3 FUNCTIONAL OPERATION 27 Using the Toolbox Once the Printer Driver is installed you have access to the Toolbox. The Toolbox lets you moni

SECTION 3 FUNCTIONAL OPERATION 28 Cleaning Buttons: Provide 3 levels of cleaning for the Printhead Cartridge. These work the same way as the 3 Maint

SECTION 3 FUNCTIONAL OPERATION 29 [C] Firmware Download – Get the latest version of firmware for your Printer. How to download new firmware: 1.

SECTION 3 FUNCTIONAL OPERATION 30 Network Configuration Permits you to view, enter or change settings to connect the Printer to your network. Networ

SECTION 3 FUNCTIONAL OPERATION 31 Service Menu For authorized personnel only. Provides access to more advanced Printer Control and Maintenance men

SECTION 3 FUNCTIONAL OPERATION 32 Printer Maintenance Configuration Screen: Allows you to enable or disable certain maintenance functions.

SECTION 3 FUNCTIONAL OPERATION 33 Printer Toolbox Error Messages The following procedures should resolve Printer issues when these error messages

TABLE OF CONTENTS ii Print Engine Basic Disassembly 54 Removing the Print Engine Base 54 Replacing Peristaltic Pump Assembly 55 Replacing Dual P

SECTION 3 FUNCTIONAL OPERATION 34 3. Look through the open side of the Printer. The Dual Pinch Valve connector (white) is located just behind the B

SECTION 4 ADJUSTMENTS 35 SECTION 4 – Adjustment Colordyne 1600-S Drive Belt Tension Adjustment REQUIREMENT: To ensure the Drive Belt has the prope

SECTION 5 DISASSEMBLY AND ASSEMBLY 36 SECTION 5 – Disassembly/Assembly Procedures Printer Basic Disassembly  Turn Power OFF  Disconnect Power Cor

SECTION 5 DISASSEMBLY AND ASSEMBLY 37 Left-hand Side Covers 1. Remove (2) screws at the top and bottom of the Left-hand Rear Side Cover. Remove t

SECTION 5 DISASSEMBLY AND ASSEMBLY 38 Right-hand Side Cover 1. Remove the (3) screws at the top of the Cover. Then remove the (3) screws from the b

SECTION 5 DISASSEMBLY AND ASSEMBLY 39 Replacing Motor Drive Belt or Motor 1. Remove Right-hand Side Cover. NOTE: To remove the Motor, remove the

SECTION 5 DISASSEMBLY AND ASSEMBLY 40 3. Push the Clutch in toward the Pulley to get access to the retaining pin. Remove the retaining pin.

SECTION 5 DISASSEMBLY AND ASSEMBLY 41 Replacing Feed Rollers 1. Unplug the Printer from power. 2. Follow the instructions above and remove the R

SECTION 5 DISASSEMBLY AND ASSEMBLY 42 8. Lift the Center Plate Assembly from the machine and set aside. 9. Remove the screw holding the C

SECTION 5 DISASSEMBLY AND ASSEMBLY 43 11. Remove the washer and spring from the Feed Roller Shaft. NOTE: The spring and washer keep tension on th

TABLE OF CONTENTS iii NOTES ______________________________________________________ ______________________________________________________ _________

SECTION 5 DISASSEMBLY AND ASSEMBLY 44 Replacing Delivery Rollers The Delivery Rollers are part of the Front Center Assembly on the feed end of the P

SECTION 5 DISASSEMBLY AND ASSEMBLY 45 4. Remove Top Cover. Remove mounting screw on left-hand side (Control Panel Side). Remove Top Cover and set

SECTION 5 DISASSEMBLY AND ASSEMBLY 46 7. Remove Ink Station Door. Carefully unhook the (2) springs (one on each side), then remove the mounting scr

SECTION 5 DISASSEMBLY AND ASSEMBLY 47 10. Remove Side Fan (2 screws). [A] Remove Media Bracket Stud #1 (1 screw) and small screw holding the Ass

SECTION 5 DISASSEMBLY AND ASSEMBLY 48 Replacing Interface PC Board 1. Remove the Right hand Side Cover. 2. Unplug the PC Board power cord [1] from

SECTION 5 DISASSEMBLY AND ASSEMBLY 49 Removing the Print Engine 1. Open the Top Cover. Open the Toolbox, press the Release Printhead button. Prin

SECTION 5 DISASSEMBLY AND ASSEMBLY 50 6. Remove Ink Station Door. Carefully unhook the (2) springs (one each side), then remove the mounting screw

SECTION 5 DISASSEMBLY AND ASSEMBLY 51 9. Unplug USB, Network and Main Power connectors from Print Engine Circuit Board. 10. Remove Ant

SECTION 5 DISASSEMBLY AND ASSEMBLY 52 11. Disconnect the following wires from the Interface Printed Circuit Board located on the right hand side of

SECTION 5 DISASSEMBLY AND ASSEMBLY 53 13. Lift and support the Printer so you can reach underneath to access and remove the (4) screws holding th

SECTION 5 DISASSEMBLY AND ASSEMBLY 54 Print Engine Basic Disassembly The Print Engine must be removed from the Printer for these procedures. See “Re

SECTION 5 DISASSEMBLY AND ASSEMBLY 55 Replacing Peristaltic Pump Assembly Remove old Pump Assembly: [A] Remove (4) screws that hold Bracket to Cha

SECTION 5 DISASSEMBLY AND ASSEMBLY 56 Replacing DPCA Board [A] Remove (2) screws on the outside of the Chassis that attach the Circuit Board Bracket

SECTION 5 DISASSEMBLY AND ASSEMBLY 57 Replacing Buffer Boxes (3 per machine) ) [A] Each Buffer Box is held in place by (2) screws accessed through

SECTION 5 DISASSEMBLY AND ASSEMBLY 58 Removing the Pen Driver Printed Circuit Assembly (PCA) ) Location: Upper Clamshell next to the Printhead Cartr

SECTION 5 DISASSEMBLY AND ASSEMBLY 59 Internal: [A] Remove the Pen Driver Printed Circuit Board Cover. [B] Remove (2) screws from bottom of Pen D

SECTION 5 DISASSEMBLY AND ASSEMBLY 60 Main Printed Circuit Assembly (MPCA) Cover Removing the Main Printed Circuit Assembly (MPCA) Cover To get ac

SECTION 5 DISASSEMBLY AND ASSEMBLY 61 Replacing Encoder or Encoder Sensor [A] Remove (3) screws holding the Encoder Cover. [B] Unplug wire harness

SECTION 5 DISASSEMBLY AND ASSEMBLY 62 Replacing Belt Drive Gear Pulleys There are three. One is mounted on the Exit Grit Roller Shaft, one is locate

SECTION 5 DISASSEMBLY AND ASSEMBLY 63 Replacing Lifter Motor Assembly or Lifter Gear Remove Lifter Motor Assembly Only: [A] Unplug the wire harnes

SECTION 1 INSTALLATION 1 SECTION 1 – Installation Contents of Packaging 1. COLORDYNE 1600-S Printer 2. Ink Tanks – Cyan, Magenta, Yellow, Black,

SECTION 5 DISASSEMBLY AND ASSEMBLY 64 Replacing Stepper Motor [A] Remove (2) screws. [B] Unplug the wire harness from the Stepper Motor Printed Circ

SECTION 5 DISASSEMBLY AND ASSEMBLY 65 Removing the Clamshell Assembly Provides access to parts under the Clamshell Assembly. Removing Clamshell As

SECTION 5 DISASSEMBLY AND ASSEMBLY 66 Replacing Label Web Sensor The Label Web Sensor consists of a Receiver located in the upper Clamshell and an E

SECTION 5 DISASSEMBLY AND ASSEMBLY 67 Replacing Service Station Sled Printed Circuit Boards [A] Remove (2) screws. [B]. Carefully disconnect the (

SECTION 5 DISASSEMBLY AND ASSEMBLY 68 Reinstall Main Printed Circuit Board Assembly 1. Gently lift up the Wiring Panel. NOTE: DO NOT pinch or cut

SECTION 6 MAINTENANCE 69 SECTION 6 - Maintenance This section covers how to care for the Ink Tanks, Printhead Cartridge, Service Station, clear pap

SECTION 6 MAINTENANCE 70 5. Turn Printer ON with the Control Panel Power Button. Watch the Toolbox screen on your computer, you will see the ink col

SECTION 6 MAINTENANCE 71 Cleaning/Replacing the Printhead Cartridge Cleaning The Printhead Cartridge in the Colordyne 1600-S Printer is cleaned au

SECTION 6 MAINTENANCE 72 2. Open the Top Cover. Press the Printhead Cover Release Button [1]. The Printer pumps any ink in the system back into the

SECTION 6 MAINTENANCE 73 WARNING To avoid electrical shock or shorting: Before installing the Printhead, make sure the nozzles are hydrated and t

SECTION 1 INSTALLATION 2 Hydrating the Printhead Cartridge Before you begin assembling the Printer, it is a good idea to hydrate the Printhead Cartr

SECTION 6 MAINTENANCE 74 6. Close the Printhead Cover [6]. The Printer will automatically run a start-up routine and prime the ink into the Printhe

SECTION 6 MAINTENANCE 75 Replacing the Ink Revolvers First Deprime the system and remove the Printhead Cartridge. New Ink Revolver includes attach

SECTION 6 MAINTENANCE 76 6. Slide the new Ink Revolver back into its track and align the yoke on rear with the hinge bracket. Make sure the new Rev

SECTION 6 MAINTENANCE 77 Cleaning/Replacing the Service Station The Maintenance Station cleans the Printhead Cartridge of excess ink and debris, k

SECTION 6 MAINTENANCE 78 3. Slide the Service Station out of the Service Station port. NOTE: Do not pull Station all the way out until you disconne

SECTION 6 MAINTENANCE 79 Cleaning the Service Station 1. Wiper Roller. .Lift up the Wiper Roller Assembly. Carefully loosen the two small screws

SECTION 6 MAINTENANCE 80 Removing the Wiper Motor Assembly Remove the Service Station (See Maintenance Section if not already removed.) [A] Disconne

SECTION 6 MAINTENANCE 81 Replacing Service Station Lifting Arms Replacement Kit includes two Springs, two C-Clips and two Lifting Arms (one each f

SECTION 6 MAINTENANCE 82 Lubricating the Service Station Friction points on the Service Station should be lubricated to ensure optimum performance a

SECTION 6 MAINTENANCE 83 Lubricate Lifting Arm Pivot Points 1. Apply lubricant to the Lifting Arm Pivot as shown. (1 on each side).

SECTION 1 INSTALLATION 3 Removing Service Station Transport Tab 1. Open the Top Cover. 2. Release the two latches (one on either side of the Pr

SECTION 6 MAINTENANCE 84 Reinstalling or Replacing the Service Station 1. Carefully unwrap the new Service Station. (Or reuse cleaned Service Stati

SECTION 6 MAINTENANCE 85 4. [1] Slide the Service Station into the Service Station port until it touches the bar. [2] Look down through the Top

SECTION 6 MAINTENANCE 86 Replacing the Ink Waste Tray The Ink Tray soaks up any excess ink that may drip from the Print Engine during operation. Aft

SECTION 6 MAINTENANCE 87 Cleaning WARNING THE PRINTER IS A PRECISION MACHINE THAT SHOULD BE CLEANED REGULARLY TO INSURE MANY YEARS OF SERVICE. BEF

SECTION 6 MAINTENANCE 88 Print Engine Areas in the Print Engine can become glazed with a buildup of dust, paper lint and accumulated ink and have t

APPENDICES 89 Appendix A – Colordyne 1600-S Specifications PRINT RESOLUTION Best: 1600 x 1600 DPI Normal: 1600 x 800 DPI SPEED (color or mono)

APPENDICES 90 Appendix C – Z4 Wiring Diagram

APPENDICES 91

INDEX 92 INDEX A Adjustment, Printer Drive Belt Tension 35 Antistatic Brush Assembly 45 Assembling Printer 3 B Buffer Boxes, Replacing 57 C Cl

93 Print Engine Base, Removing 54 Basic Disassembly 54 Buffer Boxes 57 Clamshell Assembly 65 Cleaning 88 DPCA Board 56 Dual Pinch Valve Ass